NC PROGRAM
OPTIMIZATION
AIR CUTS
WASTE YOUR TIME
FEEDRATES FOR
EFFICIENCY AND SPEED
Advanced, Cost Effective NC Program Optimization Tool Designed To Reduce Machining Times
Increase Your Efficiency With
3 Different Ways
Air Cut Feedrate Optimization
MANUSsim Optimize detects air cut motions—both touch moves and no-contact moves—where the tool isn’t cutting material. These happen often because CAM doesn’t track changing stock, causing the machine to “cut air” at slow feedrates.
By reading the real G-code, MANUSsim Optimize finds these motions and lets you apply faster feedrates instantly, cutting cycle time without any CAM edits.
Air Cut Minimization
Almost all NC programs for multi axis CNC machines has unnecessary home returns and long retracts. These air cuts are usually generated by the CAM software for safety reasons. However they waste tons of machining time. These home returns and long retracts can be detected and automatically reduced to the minimum safe disstance just above the surface by MANUSsim optimize. Saving valuable time without comprimasing safety
Original
Optimized
Cutting Feedrate Optimization
By simulating your NC programs we can accurately detect the chip geometry and chip volume. Using this data we optimize your cutting feedrates by introducing variable feedrates and reduce your machining times for a very significant amount.
Original
Optimized
FAQ
No. MANUSsim optimize supports G-code generated by various CAM systems. As long as your output is standard or customized G-code, you can optimize it within MANUSsim optimize.
MANUSsim optimize works inside MANUSsim G-code simulation software. Since MANUSsim can analyze and simulate everything your CNC will do by simulating the atual G-code that works on your machine, It can detect every movement.
By using this data MANUSsim optimize finds all unnecesary movements and eliminates them or speeds them up. It can also detect the cutting feedrates and chip geometry during cutting. Thanks to this it can detect inneficient feedrates and defines varible feedrates depending on the chip geometry for optimal results. By making these adjustments inside your G-code it provides a more efficient, safer and faster machining process.
No. MANUSsim optimize reduces your machining time without ever sacrificing your prescision or quality.
As long as your CNC machine is already present on our simulation library or you can provide a 3D model of you CNC machine MANUSsim optimize can optimize your G-code. It also does support all the major NC controller on the market such as Fanuc, Heidenhain, Okuma OSP, Siemens Sinumeric, Fagor, Mazatrol, Fidia, Mitsubishi, Haas and Millplus.
No. MANUSsim optimize automatically detects inefficiencies and either gets rid of them or defines new feedrates values. However if you have advanced knowledge it also allows you to define values on your own according to you preferences.
Yes, you can contact us from the contact page or by clicking various demo request buttons on MANUSsim optimize page to request a demo. Our team will contact you and ask for the required documents. After you provide the required data we will provide a free optimization for a part so you can experience the difference yourself.